Outdoor equipment, flat-pack furniture, gym gear, sporting goods — built from the ground up to receive, store, pick, pack, and ship the items that break standard fulfillment operations.
Most 3PLs were designed for small parcels. Their systems, racking, carriers, and staff training were optimized for items that fit in a shoebox. When a patio set, a rowing machine, or a 100-lb barbell rack shows up, that's where they start struggling.
At ProShipper, we've spent over 20 years solving fulfillment challenges across every product category — including the hard ones. Our Toronto facility has high-bay racking, wide aisles, oversize pack lines, and specialized PIT equipment built specifically to move big, heavy inventory efficiently.
We handle the items others turn away. And we do it at scale, with the speed and accuracy that fast-growing ecommerce brands demand.
Big and bulky fulfillment is not small-parcel fulfillment with a bigger box. It takes the right space, people, systems, and carrier relationships.ProShipper Fulfillment
Big products need more than warehouse space. They need purpose-built processes, trained teams, and the right carrier relationships.
High-bay racking, floor-load zones, wide aisles, container docks, and oversized packing stations.
Processes for safe handling, pick accuracy, damage prevention, and peak-season staffing.
Carrier relationships that reduce AHS, oversize, DIM, large package, freight, and cross-border costs.
Receiving, routing, and shipping workflows built for large items moving across North America.
Dimensional weight, storage location, pick accuracy, shipment status, and inventory controls.
Individual consumer orders and palletized retail shipments handled by one partner.
Orders before 2PM ship same day, including oversized items.
Inventory controls and WMS visibility help protect every unit.
Accuracy workflows are built for large, odd-shaped SKUs.
Inbound inventory is received and made visible quickly.
We know big mistakes get expensive fast. That is why ProShipper builds fulfillment around accuracy, visibility, damage prevention, and honest communication.
Brands scaling a big and bulky product line face a specific set of fulfillment problems that standard 3PLs cannot solve — and that quietly erode profitability with every order shipped.
Large package fees and avoidable dimensional weight charges can erase margin on every shipment.
Oversized products need product-specific packaging protocols, not one-size-fits-all packing.
Seasonal categories need storage and labor plans prepared months before demand spikes.
Tents, kayaks, paddleboards, canopies, portable generators — with carrier selection optimized for large-parcel and freight lanes.
Ready-to-assemble sofas, dining tables, desks, and patio sets. Reinforced cartons, hardware kitting, and DIM weight management.
Hockey bags, ski gear, golf bags, bikes, and archery equipment, including seasonal demand management.
Barbells, weight benches, resistance machines, and treadmills. Heavy-weight packing protocols and floor-load logistics.
Outdoor dining sets, pergolas, fire pits, BBQs, and holiday decor, with seasonal surge planning built in.
Electric bikes, scooters, ATV accessories, and snowmobile equipment with secure storage and specialized packaging protocols.
Big and bulky fulfillment requires specialized systems — not improvised workarounds. Here's exactly how ProShipper handles the complexity that stalls other 3PLs.
Our WMS selects the optimal box size for each order automatically. Soft goods are vacuum-sealed. Rigid items get boxes cut to exact dimensions.
Corner guards, honeycomb cardboard, dense foam molding, and box-in-box methods for fragile components.
Negotiated rate agreements with carriers specializing in freight and oversized parcel shipping, including cross-border Canada-US lanes.
High-bay racking for stackable flat-pack inventory and dedicated floor-load zones for items that cannot be racked.
Plan seasonal peaks months in advance, stage inventory early, and avoid surprise capacity constraints.
100,000+ sq ft · High-bay racking to 40 ft · Wide aisles for PIT equipment · Oversize pack lines · Floor-load zones · Container receiving dock · 24/7 security · Temperature-controlled sections
Track every oversized SKU in real time. Monitor pick accuracy, inventory levels, and shipment status across all channels with instant reorder alerts before you stock out.
High-volume accounts get a named account manager — a real person who knows your SKU catalogue, carrier requirements, and seasonal calendar.
No a la carte add-ons. No hidden fees. Every ProShipper account includes the full service stack from day one.
Whether you're shipping 500 oversized orders a month or 50,000, ProShipper has the facility, carrier relationships, and team experience to make big and bulky fulfillment a competitive advantage — not a liability.
Our sales team takes a consultative, low-pressure approach to help you figure out if we're actually the right fit.
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The questions we get most from brands evaluating ProShipper for their big and bulky products.
Generally, any item bigger than a shoebox or heavier than 10 lbs. More specifically: items that trigger Additional Handling Surcharges, Large Package Surcharges, or oversize fees from major carriers.
We aggregate volume from many big and bulky clients to negotiate steep discounts on carrier surcharges and cartonize every shipment to minimize billable dimensional weight.
Yes. We process individual consumer orders and palletized EDI-compliant retail B2B shipments for the same client under one roof.
Yes. We plan for it months in advance, offer unlimited storage per account, and scale staffing proactively.
We maintain a 99.9% damage-free delivery rate across all product types. The key is SKU-specific packaging protocols.
Pricing is custom to each brand. Product weight, dimensions, volume, and carrier requirements all affect the rate.
We've been solving complex fulfillment challenges for over 20 years. Tell us about your big and bulky brand — we'll tell you honestly if we're the right fit.
